NOTE - THE FOLLOWING QUANTITIES ARE FOR ONE LAZARIAN WORLD HOME:
(Please adjust quantities depending on which type of building to be constructed)
1. Entry door - Home Depot SKU # 208588 Left Hand Entry - pre hung - Fanlite style 32"X 80"
R.O. 33 3/4" X 82" (Jambs 4 9/16" wide with 2 3/8" backset for Quikset key bore style lock).
Qty (1) Exterior Door and Key Lock .(Qty - 1 Left Hand )
2. Interior Doors - Home Depot SKU # 699051 Left Hand and SKU # 699065 Right Hand
32" X 80" pre hung slab doors, R.O. 33 3/8 X 81 ½" (same jamb width and Quikset privacy bore style lock - backset as entry doors)
Qty (3) Interior doors and Privacy Locksets. (Qty -1 Left Hand and Qty - 2 Right Hand)
3. Living Room and Bedroom Windows - Jeldwen 4030 Vinyl sliding/bypass windows RO 47 ½”W X 35 ½"H. Two in living room and one in each bedroom. Home depot special order with NO tabs - order replacement type windows)
Qty (4) 4030 Windows.
4. Bath Window- Jeldwen 2020 Vinyl sliding/bypass window RO 23 ½"W X 23 ½"H. Bath window with OBSCURE glass. Home Depot special order with NO nailing tabs - order replacement type windows).
Qty (1) 2020 Window.
5. Kitchen Window- Jeldwen 3030 Vinyl sliding/bypass window RO 35 ½"W X 35 ½"H. Kitchen window. Home Depot special order with no nailing tabs - order replacement type windows
Qty (1) 3030 Window. Note: This window requires a min ½" chipping of concrete from columns to fit RO.
NOTE: ALL windows dual pane. All glass is clear - bath is obscure glass.
6. LAZARIAN ICF Polystyrene Foam Blocks - Ext Lin ft 104'--- Int Lin ft 60' ---- Total Lin Ft = 164' X 8' = 1,312 lin ft. (8' PLATE LINE THROUGH OUT) Order 1500 lin ft
ORDER: STANDARD BLOCK - 260 pieces
LINTEL BLOCK 90 pieces (lintel block is installed at 4' mid height and 8' top plate)
HOLE PLUGS - 310 pieces (every other hole plus every hole at headers)
LINTEL END GATE - 60 pieces (header ends and wall corner - ends)
NOTE: ALL FOAM BLOCK MATERIAL TO BE FIRE RESISTANT
7. CONCRETE SLAB - When soil conditions are poor, install footings that are12" W X 24" D. When soil conditions are minimally expansive ((compacted sand or decomposed granite) footings may be 12" W X 12" D. Moderately poor soils should have footings that are 12"W X 18" D. All foundations should have Qty (1) #3 rebar T&B continuous at EXTERIOR walls only. Install a 4" concrete slab w/#3 - 24" OC both ways. Alt: Use 6-6-10-10 WWM .Thicken slab to 8" under interior/ non bearing walls. Install Qty ( 1)- #3 rebar, 3' length 16"OC vertical in all EXTERIOR walls only and embed 10" into the wet concrete slab/footing: tie to top #3 bar in footing . When this is done, 2' + of the #3 rebar will be exposed vertically. INTERIOR non-bearing walls -after slab is poured and prior to installing ICF foam block at interior walls, drill and epoxy #3 rebar 3' long at 16" OC 6" into slab. IMPORTANT - Layout of ALL vertical rebar is 4" IN from OUTSIDE edge of slab, including corners . ALTERNATE: Install footings using LAZARIAN ICF foam blocks - SEE CONSTRUCTION STEPS SECTION
Qty: (8 double tubes) two part EPOXY - caulking gun)
Qty: (800 sq ft) 6 mil visqueen (1 box) - moisture barrier under concrete slab
Qty: (2,500 lin ft #3 rebar) - 200 lin ft horizontal in footings, including non bearing wall thicken slab + 2,300 lin ft #3 rebar in walls.
Qty: (750 sq ft) 6-6-10-10 wire mesh under slab
8. Install lintels at 4' , and 8' high. All lintels/ headers to have 1- #3 continuous horizontal. Install 1- #3 bar horizontal at all corners: 90 degrees and lap rebar 12" - 18"to tie in/ lock the walls together. Walls to be poured in 2 pours - 4' mid height and 8' top out to top plate. ALL int and ext ICF foam walls to be 8' high.
9. 2"X4" WOOD TRUSS - Qty (13) - 24" OC. There are Qty (13) 2" X 4" wood truss ‘s per Lazarian World Home. The top and bottom cord of the truss's are made of 2" X 4"s and the middle webbing is made with 2" X 3"s. The pieces of the truss are attached with 1/2" plywood gussets using 2" ring shank nails. See Plans. Design for snow load (if required). The truss’s bear at 28' to the outside edge of the ext wall, PLUS 12" tails/overhangs each end. Total truss length with 12" overhangs is 30'. The trusses should be designed for a 28' free span. The gable ends are at the side of the home. It is best to install 2"X4" wood backing 24" OC into the truss’s (backing for the T1-11 at gable ends) prior to installing the trusses. The truss’s at the gable ends are held in 1" from the outside wall and have 3/8" T 1-11 plywood on the exterior from the 8' plate line to the ridge. All truss’s are attached to the 2"X 8"wood top plate by teco clips and toe nailing 2 - 16d nails to the side of 2"X 8" wood backing. ALTERNATE: Instead of Teco clips and toe nailing 16d nails to connect the trusses to the 2"X8" top plate, USE Qty (2) Simpson S/H3 Hurricane Ties - one to each side of each truss. The plans show the 2"X 8" wood backing is connected/screwed with 3 1/4" Tapcon Hex Head blue screws into the top of the concrete beam/lintel at the ICF form and held in to the interior 2"- 2 1/2" to provide backing for drywall nailing. ALTERNATE to connecting the 2X8" plate to the concrete beam at 8' plate line: Install 5/8" anchor bolts (layout so as to avoid trusses), with Simpson bp 5/8" square washers, into the 2'X8" top plate and place in wet concrete at the 8' plate line lintel/concrete beam immediately after pouring - pressing the anchor bolts into wet concrete. After concrete is set/hard, then cut notches for truss placement. ALL truss’s sit directly on the concrete beam/lintel at the top of the ICF forms and are connected at the side of the bottom cord to the 2"X 8" wood backing. The 2" X 8" wood backing is continuous on the gable end walls, and are cut so as to create a slot for the truss’s on the front and back walls. Screw 1/2" drywall to bottom of truss for ceiling with drywall screws to 2"X 8" backing at 8' plate line for all exterior walls. Install ½" plywood backing for drywall nailing at interior (non bearing) walls.
Qty: (13) 2X4 wood truss’s (top and bottom cords to be 2X4's, webbing to be 2X3's - bearing at 28' long + 12" tails at each end - (total length 30' each truss). This truss is also used for the Lazarian Church/Community Building. The Lazarian 4plex and School uses the 24' truss (26' overall) and the Lazarian II Home uses 2X dimensional lumber per truss plans.
Qty: (8) Sheets 3/8" T1 -11 Resawn plywood - no grooves - for gable ends (Best to Install Prior to installing Corrugated Metal Roofing)
Qty (16) Sheets 1/2" CDX Plywood for Truss gussets
Qty: (250 sq ft) - Tyvek 3' wide sheets
Qty: (60 lin ft) Z bar flashing per Detail 1 of plans - Z bar (3"X 1"X 2")
Qty: (1 box) 8d sinker nails for Hitachi NR83A2 nailing gun
Qty: (5 boxes) 1 1/2" common/smooth nails (same diameter as a 16d nail) for Hitachi NR83A2 (nailing truss gussets)
Qty: (1 box) 3 1/2" 16d nails for Hitachi NR83A2 nailing gun
Qty: (130 lin ft 2X8 #2 Doug Fir) - connect truss and backing for drywall at exterior walls.
Qty: (300 lin ft 2X4 #2 Doug Fir) -for blocking between truss’s at plate line, ridge line, & corrugated roof lap line.
Qty : (60) Teco clips with nails
Qty: (100) 1/4" Tapcon masonry hex head blue screws - 5" long
Qty: (200) 1/4" Tapcon masonry hex head blue screws- 3 1/4" long
Qty: (150) 1/4" Tapcon masonry hex head blue screws - 2 3/4" long
Qty: (3) extra SDS drill bits for 1/4" masonry blue screws (3/16" bits - 12" long bits to drill for 5" long screws)
Qty: (52) Simpson S/H3 Hurricane Ties (Alternate connection - anchoring ends of trusses to 2"X8" top plate)
Qty: ( 54) 5/8"X8" anchor bolts with Simpson bp 5/8" square washers and nuts (Alternate method of anchoring 2" X 8" wood top plate 24" OC to concrete beam at 8' high)
Qty (2) Truss jigs for 28' and 24' truss fabrication.
10. CORRUGATED METAL ROOF- screw through metal to wood truss. Use self sealing screws. Overlap roof panels min 24" on the pitch side, with 13" overhangs at the front and back of home (12" plus 1" to the weather/ past truss tails).
Qty (50 sheets) - corrugated steel roof - 29 gauge galv 10' L X 26" W
Qty( 40') ridge cap for corrugated steel roof
Qty: 20 boxes@50 each - 2" screws -Self sealing screws
11. DRYWALL CEILINGS - Screw ½" drywall to 2" X 8" nailer/ledger backing and to truss’s.
Qty: (800) sq ft of ½" drywall board
Qty: Misc tools - hand and pole sanders, 120 and 220 grit sandpaper, 12" mud pans, mixers, 8" taping knives, utility jab saw, etc
Qty: (500') Yellow Fiba Tape with mastic (fiber mesh self sticking tape)
Qty: (2) boxes Drywall compound/ Mud
Qty: Bucket - 1 1/4" Drywall Screws
Qty: (10) Drywall Phillips Screw setter driver bits (#1 and #2)
Qty: (2) 24" wide steel trowels for drywall taping and plaster knockdown texture.
12. EXTERIOR / INTERIOR PLASTER - Expo Pro Bond Dry Adhesive (fine) 17-PRO ( ph # 858-5664343) or Omega Dry Bond (ph # 800-6006634). ALTERNATE: Mix 3 parts sand with 1 part cement, add 2% ( by volume)Vinnapas Epoxy binder and add 5% Lime. Then add water to achieve a "slick" wet mix. See plastering instructions in Construction Steps section. Vinnapas is a powdered polymer which allows the plaster to bond with the polystyrene ICF foam block and is made by Wacker Polymes in Germany. The California distributor is PT Hutchins Company LTD (626) 333-3329 Att: Michael Duarte cell #(310) 567-2931.Apply with trowel to all interior and exterior surface areas approx 1/4" thick.. Total surface area is approx. 2,500 sq ft.(2 sides of walls- interior and exterior)
Qty: (1 home-55 sacks) Expo Pro Bond @ 50 lbs each. (55 sacks @ 40 sq ft/ sack includes waste)
ALTERNATE: See alternate plaster mix formula per paragraph #12
13. CAULKING: Caulk perimeter of all windows and doors both sides. Also, caulk in electric outlets, light cans/boxes - All Holes.
Qty: ( 8) tubes of Liquid Nails Adhesive- Projects and Foamboard
Qty (4) caulking guns
Qty (60) tubes Dap caulking with Silicone(5 boxes@ 12)
14. All Painting, Plumbing (rough and finish), Heating, 100 AMP Electric (rough and finish), Cabinets/Countertops, Lighting, Kitchen and Bath fixtures by others.
Qty (1) Cadet Baseboard Heater 6F1500W ( 6'long) - living room
Qty (2) Cadet Baseboard Heater 4F1000W (4' long) - each bed room.
Qty (1) Ariston GL2.5 Water heater - kitchen sink
Qty (1) Ariston GL4 Water heater at tub/shower/sink.
Note: Use remodel type electric boxes with flanges for compression fitting. Rough in electric and plumbing installed in horizontal lintel channels and “vacant” vertical cavities in ICF forms. Rough plumbing installed in slab.
15. ATTIC VENTS:
Qty (2) Metal gable end attic vents (18" X 18")
16. CLOSET SHELVING:
Qty (2) 1"X12" MDF shelving - 8' long
Qty (2) 1"X4" cleats/ledgers for shelving - 12' long
Qty (2) metal shelf brackets
Qty (4) plastic or wood holders for closet poles
Qty (2) 8' long wood closet poles
17 A. KITCHEN SHELVING:
Qty (1) A. MDF - KD adjustable shelving for kitchen - 8' W X 6' H
(2 base cabinets + 2 upper cabinets)
B. KITCHEN (36"W) AND BATH BASE (30"W) CABINET
18. FIBERGLASS BATTS: Install R-19 fiberglass batts insulation in all lids.
Qty: (750 sq ft) - 24" wide R-19 Kraft paper face.
19. MILLWORK: Kitchen cabinets, top for sink and bath vanity furnished by others.
20. LIGHTS:
Qty: (3) ceiling fan- lights for living room and bedrooms
Qty: (1) kitchen ceiling light
Qty: (1) Broan/ Nutone bath ceiling fan/light
Qty: ( 1) Exterior entry wall hung light
Qty: ( 2) Halo H7 Can lights - for kitchen sink and bath vanity
21. SHUTTERS: (OPTIONAL)
Qty: (4) plastic shutters 36" H for living room windows
Qty: (2) plastic shutters 36" H for kitchen window
22. FIBERGLASS TUB/SHOWER
Qty (1) Lasco 2 piece tub/shower - left hand
23. MISC PARTS AND TOOLS:
Qty:( 1 Box) 8d wood nails (sinkers)
Qty: (1 Box) 16d wood nails. (sinkers)
Qty: (2) Electric wire wands, with Extra Wire - to cut ICF foam block to fit door and window rough openings -
snug fit to 2X6 wood frame.
Qty: (1) Transformer to cut foam (for use with electric wands)
Qty: (4) rolls of tie wire for rebar ( Alt: If necessary -use as replacement for zip ties)
Qty: (5) Linesman pliers to tie rebar
Qty: (600) 3/16" wide plastic Zip Ties - to tie rebar
Qty: (3)Wood saws
Qty: (8) Hole saws
Qty: (1) Electric Milwaukee Sawszall
Qty: (12) blades for sawszall - 4 blades each to cut foam ,wood, steel (8", 10", 12")
Qty: (1) 4 ½" Makita cutter/grinder
Qty: (12) Blades for Makita grinders to cut concrete, steel/ rebar - Also diamond blades
Qty: (1) Dewalt compound mitre saw - extra blades for wood
Qty: (1) Makita #2704 Table Saw with #1940938 Stand with Qty 3 - 10" (extra) blades - wood
Qty: (1) Skil saw with 3 blades - wood
Qty:(2) Hack saws with 6 extra blades - for cutting steel rebar
Qty: (3) DeWalt - 5" Orbital sanders
Qty: (20) cartons of 60 grit, 8 hole sandpaper for Dewalt orbital sander
Qty: (5) cartons of 100 grit, 8 hole sandpaper for DeWalt orbital sander
Qty: (2) Hitachi NR83A2 - air nail guns to handle up to 16d round head nails
Qty:( 6) 16 oz hammers
Qty: (4 ) Sheets ½" 4'X8' CDX Plywood (gussets, etc.) Note: Qty (20) including gussets for truss's.
Qty (50) 2"X 6"- 8' long for window/door cutouts and lintel supports to pour concrete.
Qty: (3) tubes Henrys waterproof mastic for roof vents/penetrations.
Qty: (8) cans plumbing Great Stuff spray foam big gap filler
Qty: (2) sheets 4'X8' 1/4" masonite
Qty: (2) metal “L” squares
Qty: (2) large “T” squares
Qty: (8) Large Trowels to apply plaster - 4 with foam backing and 4 steel
Qty: (18) 5 gal buckets,
Qty: (4) caulking guns.
Qty: (1) gallon Bondo with extra catalyst.
Qty: (10) 2" Steel putty blades
Qty: (6) 6" Steel putty blades
Qty: (9) Utility knives - extra blades
Qty: (2) Makita RH2455 Electric Drills - heavy duty Drill/Rotor Hammer Combo
Qty: (6) 5/8" SDS Masonry bits 12" long (use to drill concrete slab and epoxy 3/8" rebar at non bearing walls)
Qty: (1) Milwaukee 1675-6 Hole-Hawg Drill with1/2" chuck
Qty: (6) 50' Electric cords
Qty: (3) Long mixing blades for plaster and drywall compound
Qty: (2) Sets - Wood drill bits
Qty: (2) Sets - SDS Masonry bits (all bits to fit Makita rotor hammer chuck)
Qty: (2) 14.4V De Walt Battery drills - 2 batteries and charger per drill
Qty: (6) 4" paint brushes - cut in brushes
Qty: (48) Weenie rollers for rough texture
Qty: (6 ) Long handles for weenie rollers
Qty : (3) metal grids for painting - 5 gal buckets
Qty: (20) Plastic paint trays
Qty: (300) 3" concrete nails
Qty: (200) 2" concrete nails
Qty: (2) 4' levels
Qty: (2) Chalk lines + chalk
Qty: (1) Can red spray paint
Qty: (2) screw driver sets
Qty: (4) work bench/ saw horses
Qty: (2) Small wrench and socket sets
Qty: (2) Gang Boxes -metal tool boxes to hold small power and hand tools
Qty: (24) Rolls of 1 1/2" masking tape (4packs @ 6 ea)
Qty: (24) Rolls of Red plaster tape
Qty: (4) rolls duct tape
Qty: (2) Boxes - painters 4 mil Visqueen
Qty: (2) DeWalt Emglo gas air compressors #D55275 -- 9HP Honda, 16.2 cfm@100psi, 17 gal quad tank
Qty: (6) Drywall Hoppers for air compressor - to spray on plaster
Qty: (6) 50' Air hoses and fittings - set up air compressor with 3 way fittings to handle 3 hoppers at the same time.
Qty (1) Benron R2 gasoline Plaster Spray Pump with 50' hose and all accessories. ALTERNATE TO DRYWALL HOPPERS - Use for larger production projects. See Ben Ron.com
Qty: (3) 6' Husky fiberglass ladders
Qty: (2) 8' Husky fiberglass ladders
Qty: (1) roll of teflon tape
Qty: (4) 100 foot water hoses
Qty: (1) Imer Henchman 2 HSM Mortar Mixer, with extra sets of rubber add-on blades, 8 HP Honda
Qty: (3) Boxes rags
Qty: (2) Set masonry chisels
Qty: (1) Gasoline Generator (110/220) - 6500W
Qty: (6) Quarts motor oil
Qty: (4) 25' tape measures
Qty: (1) 100' tape measure
Qty: (1) Large Bolt cutter - to cut and bend rebar
Qty: (1) Staple gun (for stapling Tyvek and Insulation to truss’s))
Qty: (2) Boxes of staples
Qty: (6) Nail bags ( one pocket)
Qty: (2) Small boxes 3 1/2" drywall nails - grey exterior
Qty :(10) #3 Phillips screwdriver bits - De Walt - for Tapcon Blue Screws
Qty: (10) 1/4" hex drive bits for roofing screws - De Walt
Qty: (1) Small concrete pump - to handle transit mix concrete truck (Rental?)
Qty: (1) First aid Kit
Qty: (6) Cans WD40 - for plaster hopper
Qty: (4) Brooms
Qty: (2) 6' pipe clamps
Qty: (2) 8" “C” clamps
Qty: (6) 8' long plastic top fold-up tables (Costco)